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Impressum
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Expertise
on the
Environmental Risk Associated
with the Co-Incineration of Wastes
in the Cement Kiln "Four E"
of CBR Usine de Lixhe, Belgium
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Author:
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Dr. Joachim Lohse and
Jan Wulf-Schnabel
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Report compiled for:
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Content |
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1. Introduction
2. Critical aspects of cement production in general
2.1
The "inner circuit"
2.2 Organic
emissions
3. Re-evaluation of the
Environmental Impact Assessment on "four E", CBR Lixhe
3.1 Mass
balance data
3.2
Absence of a real "zero measurement"
3.3
Emission levels of dust, mercury and dioxins
4. Summary and Recommendations
References
Annex 1: Mass balance data
Annex 2: Graphic explanation of the methodological
faults in the EIA
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1. Introduction |
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The cement producer CBR Usine de Lixhe has applied for an official
permit for the co-incineration of wastes as a secondary fuel during
cement production. These wastes which consist of chips of impregnated
wood, waste paints and laquers, and waste oils and lubricants are
called Résofuel. Simultaneously, a permit for the use of
waste foundry sands as as secondary raw material has been applied
for.
Apart from Résofuel, other wastes are utilized by CBR Lixhe.
These other wastes include waste tyres (as a secondary fuel) and
fly ash (as a secondary raw material).
In the context of the official licensing procedure, an environmental
impact assessment (EIA) study has been performed by the Centre
Environnement of the Université de Liège:
Utilisation de combustibles de substitution et valorisation
de sables de fonderie
au four à clinker E - Voie sèche de l´usine CBR de Lixhe
(March 1996).
The technical report of this EIA study (Rapport technique)
consists of two volumes with annexes. There exists also a non-technical
summary of this technical report (Résumé non technique, 34
pp.).
Oekopol has been asked by Stichting Greenpeace Nederland
to critically review this EIA study and to elaborate an independent
expertise on the question whether any significant environmental
risks are associated with the co-incineration of Résofuel
at CBR Lixhe.
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2. Critical aspects of cement production in general |
2.1 The "inner circuit" |
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One fundamental feature of cement production in rotary kilns is
the counter-current principle: solid material is moving in one direction
from the cold side to the hot end of the system while hot gases
are moving the opposite way towards the cold end of the system.
In a cyclonic pre-heating system as it is installed in Lixhe (like
in many other modern cement kilns), the solid material passes through
a temperature gradient from less than 300 °C at the entrance
of the pre-heating system to more than 800 °C at the point where
the material enters the rotary kiln.
Some chemical elements (and also organic substances) will be absorbed
to the solid material at 300 °C but will eventually evaporate
as the material moves down to hotter zones of the pre-heating system.
The evaporated substances are transported back upwards the pre-heater
by the hot gases that come from the main burner of the rotary kiln.
At lower temperatures, they will condensate again on the surface
of new raw material and thus travel down the pre-heating system,
until they evaporate again (WINTELER & LOHSE, 1994).
The most prominent element which is kept inside the pre-heating
system by this mechanism is thallium (Tl). Continuous addition of
traces of thallium which are contained in natural raw materials
can thus lead to an enormous enrichment in the "inner circuit" of
the pre-heating system. SPRUNG (1987) pointed out that this leads
to an increase of thallium emissions over time. Even more volatile
than thallium is the element mercury (Hg); depending on operating
conditions, Hg will either form its own inner circuit or be almost
completely emitted. Other elements like e.g. lead (Pb) may be rather
non-volatile in most cases; increased concentrations of chloride,
however, will lead to formation of lead chlorides which are significantly
more volatile and may thus also form an inner circuit (ibd.).
Depending on their physico-chemical properties, the maximum enrichment
levels of different elements will be at different positions along
the temperature gradient inside the pre-heating system (JOST, 1996).
In order to interrupt the continuous enrichment of elements in the
"inner circuit", SPRUNG (1987) suggested to remove a certain proportion
of dust from the pre-heating system and add it directly to the product
cement without passing it through the hot rotary kiln. This operational
procedure is usually called a "by-pass" and is nowadays regularly
installed in many cement kilns in Europe
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2.2 Organic emissions |
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When compared to other large industrial installations, cement kilns
emit fairly large amounts of organic substances (Corg.)
and carbon monoxide (CO) which are formed from organic matter that
has only partially been burnt. This formation of products of incomplete
combustion and CO is mainly due to the natural content of organic
matter in the raw materials that are fed into the kiln. Their emission
is due to the counter-current system in which the hot exhaust gas
is moving in a direction contrary to the movement of solid materials.
CO and Corg. emission levels of a cement kiln are between
ten and fifty times higher than those of a modern waste incinerator.
These organic emissions which are characteristic to the cement process
may contain rather toxic constituents such as e.g. benzene and polycyclic
aromatic hydrocarbons (PAH).
In specialised plants for waste incineration, the emission levels
of organic carbon (Corg.) and CO give relevant information
about the destruction efficiency for organic matter. An incinerator
for hazardous wastes would immediately be shut down if its Corg.
and CO emissions would increase to a level that is typical for cement
kilns.
One fundamental problem with co-incineration of wastes in cement
kilns is that both Corg. and CO almost completely lose
their function as monitoring parameters for the destruction efficiency
for toxic organic constituents that may be contained in the waste.
It is very difficult to identify any fuel-derived products of incomplete
combustion because the level of organic emissions is so high already.
In the case of co-incineration of hazardous wastes, organic fragments
may leave the stack unnoticed which are far more toxic than the
normal organic emissions of the cement kiln (LOHSE, 1996).
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3. Re-evaluation of the Environmental
Impact Assessment on "four E", CBR Lixhe |
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The central conclusions of the environmental impact assessment
study (EIA) that has been performed by the Centre Environnement
of Liège University include the following statements:
- For most substances that were detected in the exhaust gas, no
variations could be assigned to the use of Résofuel or
foundry sands;
- emissions of heavy metals are very low;
- emissions of toxic products of incomplete combustion (dioxins,
furans etc.) are extremely low;
- all emissions are well below any reference limit values which
are normally set for this kind of installation;
- the input specifications of the preliminary permit (l´Arrête
Ministériel (agrément), 06.12.1994) are very strict and could
even be enlargened for certain metals.
- In the following sections, we will re-evaluate the original
data from the EIA as a basis for our own interpretation of mass
balances and emission levels of the Lixhe kiln E.
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3.1 Mass balance data |
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The central statements of the EIA study of Liège University are
mainly based on mass balance investigationsthat have been performed
on the Lixhe cement kiln "four E" between July 29 and August
5, 1993.
In our systematic re-evaluation of these mass balance data, we have
made the following observations:
The mass balance investigations of Liège University are full of
mathematical and methodological errors. These range from simple
calculating errors (confusion of "plus" and "minus") to fundamental
balancing errors (element inputs with raw materials into the pre-drying
rotary kiln have always been neglected while element outputs of
the same kiln are sometimes taken into account in the mass balance
and sometimes not). For clarification, the principle of mass-balance
calculations and three examples of typical faults shall be explained
here:
Principle of mass-balance calculations:
The main material inputs in the mass balance calculations of Annex
2 (Bilans des matières du four) are
- the fuel materials Charbon S, Pneus and Résofuel
- the raw materials Farine and Tuffeau humide.
The main outputs are Tuffeau sec, exhaust gas (Fumées)
and clinker.
The element contents of Tuffeau humide have not been assessed
and have therefore always been set to zero. As a compensation for
this, the Tuffeau sec element contents which are reported
in Annex 2 as outputs have been ignored as outputs in section 4.1.3
Bilans des matières of the EIA main study.
From this procedure (which could be acceptable for a mass balance
of the rotary kiln but not for the whole process), the following
exceptions have been made that lead to systematical errors:
Example 1: Chromium (in experiment without résofuel)
In the mass balance of the EIA main study (p. 4.14), outputs with
exhaust gas (3,87 g/h) have been substracted from clinker
outputs (8.971,81 g/h) rather than added to give the total outputs
of 8.968 grams per hour (as reported on EIA p. 4.14).
Example 2: Thallium (without résofuel)
In the mass balance of Annex 2, thallium inputs amount to 4.422,47
g/h. Thallium outputs are 24,93 g/h with the exhaust gas and 15,97
g/h with the clinker. The EIA experts decided in this case to add
the thallium content of Tuffeau sec (8.962,89 g/h) to the
outputs, thus finding a "recovery rate" of 203,5 per cent. However,
the thallium content of Tuffeau humide which would have been
the counter-balance for Tuffeau sec is still set to zero.
In the mass balance of the EIA main study (p. 4.12), no outputs
at all are given, neither the 40,9 g/h (sum of exhaust gas and clinker,
equal to a recovery rate of ca. 1%) nor the total output of 9.003,79
g/h (Tuffeau sec included).
Example 3: Nickel (with and without résofuel)
For the zero measurement, the nickel output with Tuffeau sec
(685,94 g/h) is ignored in the mass balance of the EIA main
study. The total nickel output in the main study (p. 4.13) was calculated
as
2,82 g/h (Fumées) + 4.561,94 g/h (Clinker) = 4.565
g/h (Sorties).
However, for the measurement with résofuel, the Tuffeau
sec outputs (663,37 g/h) are added to the outputs with
Fumées (1,36 g/h) and clinker (4.864,7 g/h) in Annex 2 while
no nickel outputs at all are reported in the EIA main study.
In summary, equivalent sets of data have illogically been treated
in a completely different manner. The corrections for certain elements
in certain experiments appear completely arbitrary and have no scientific
foundation.
In the EIA, important material and fuel inputs to the Lixhe cement
kiln E have not been analysed. This refers mainly to tyres and fly
ash. For tyres, literature data only are referred to, while fly
ash is neglected altogether.
Literature data on element contents in waste tyres vary widely.
E.g. for cadmium in tyres, we found literature values from 1,6 -
8 mg/kg, the EIA experts chose 8 mg/kg as an estimate. For mercury,
literature values that we found are between 0,42 and 1,2 mg/kg,
while 0,25 mg/kg was estimated for the EIA mass balance. Lead contents
in tyres and / or rubber are reported from 70 - 4.200 mg/kg while
the EIA experts estimated 410 mg/kg.
We do not understand why no tyres could be analysed for this EIA,
and we do not understand either why no references are given in the
EIA as to the literature source where the estimated element concentrations
have been published (our references for tyres and rubber: ITU, 1994;
FIZ / LAHMEYER, 1993; KIRSCH, 1991).
Heavy metal contents of fly ash can range from almost negligible
to very high concentrations. This depends on the industrial process
in which the fly ash is generated (e.g. coal fired power plants
or municipal waste incineration, MWI), and on the (geogenic) heavy
metal concentrations in the input materials to those processes.
MWI fly ash is generally carrying more heavy metals than power plant
fly ash, but depending on the coal even the latter one can contain
high concentrations of e.g. mercury or nickel (FAULSTICH, 1996,
TÜV, 1993; MVB, 1990; FIZ/LAHMEYER, 1993).
We do not understand why the fly ash has neither quantitatively
nor qualitatively been characterised in the EIA study.
Exhaust air from the clinker cooler was not taken into account in
the mass balance although for some elements this emission pathway
will be equally important as the oven exhaust gas which was included
in the mass balances.
According to p. 4.25 of the EIA study, exhaust air from the clinker
cooler is partly used for the pre-drying of Tuffeau humide
(100.000 m3/h) and partly emitted (150.000 m3/h)
after passage through a gravel filter for dust cleaning. Although
no emission concentrations are reported in the EIA, we suspect that
this cooling air will contain much higher concentrations of dust
than the main source of oven exhaust gas (which is cleaned by electrostatic
precipitation). For those elements that will pass the rotary kiln
almost quantitatively (e.g. chromium), the emitted air from the
clinker cooler will be an equally important pathway as the oven
exhaust gas. Consequently, this should have been taken into account
in the mass balances for the process.
The EIA experts did not realise that the raw material silos have
a storage capacity of approximately one week´s raw material
input to the kiln. This, in combination with the re-circulation
of heavy metal-containing filter dusts, leads to a "memory effect"
of the kiln for heavy metals that will presumably last several weeks.
The Lixhe kiln E has a production capacity of 3.500 tonnes per day
(EIA, p. 2.3). The raw material is stored and homogenised in two
silos with a capacity of 7.000 m3 each. Although we do
not know the exact specific weight of the Lixhe raw material, we
estimate that this storage capacity will correspond to approximately
one week´s need for raw material feed to the kiln.
The dusts which are precipitated in the electrofilter are re-circulated
into the process at the stage of the pre-dryer, which is before
the two storage and homogenisation silos. Due to the inner circuit
which is described above (cf. section 2.1), certain elements will
accumulate in the storage silos rather than being transported straight
along to the output pathways, i.e. exhaust gas (fumées) and
clinker.
In spite of this memory effect for toxic metals, the so-called "zero-measurement"
without waste incineration was performed only four days after
the experiment with extremely polluted Résofuel waste. Consequently,
the relatively high heavy metal outputs with exhaust gas and clinker
during the "zero measurement" are a result of the kiln´s precedent
pollution with Résofuel, while the full effect of co-incineration
of Résofuel could not be observed during either of the measurements
because the kiln was never allowed to attain equilibrium.
The measurement with Résofuel incineration was performed on the
two days of July 29-30, 1993. This two-day measurement is far too
short for a mass balance experiment under equilibrium conditions
since the internal storage capacity, as pointed out above, is approximately
one week.
A lso, the four day interval between this experiment and the second
measurement without résofuel (performed on August 4-5, 1993)
was too short for the Lixhe kiln E to recover from the high dosage
of heavy metals that was given in the first experiment.
An accurate "zero measurement" with no wastes, low heavy metal
contents and a kiln at equilibrium has never been performed (see
Annex 2 for graphic explanation).
Frankly speaking, for the establishment of a mass balance, both
experiments are completely meaningless.
Since the EIA experts have failed to realise the time-dependent
relationship between inputs and outputs of heavy metals, they were
not able to give an adequate interpretation for the apparent "losses"
in the mass balances for certain elements. This is most obvious
for the toxic element of thallium which was taken into the kiln
during both measurements with the raw materials but, as it seems,
hardly came out with either the clinker or the exhaust gas. The
real explanation for this is that thallium is kept almost completely
in an "inner circuit" inside the kilns pre-heating system (cf. section
2.1). Since there is no way out of the system (such as a by-pass),
the only mechanism by which such a dramatic enrichment of toxic
elements in the pre-heating system will be unloaded is during one
of the occasional switch-offs of the electrofilter.
One such filter switch-off has occurred during the experiment without
co-incineration of résofuel (EIA, p. 4.22). As a result,
the thallium emissions which had been at 18,8 µg/Nm3
(sec) during the preceding experiment were now found at 56,6 µg/Nm3
(sec). Unfortunately, neither the length of the sampling period,
nor the duration of the filter switch-off phase, (nor the overall
frequency of such switch-offs) are given with the analytical data.
We are therefore not able to estimate the quantities of dust and
thallium that were emitted just because of the filter switch-off.
Additionally, the relevant data concerning the thallium inputs to
Lixhe kiln E are incomplete: according to Annex 2 of the the EIA,
the thallium intake into the Lixhe kiln E with the various fuels
is 1,1 - 1,3 g/h (Résofuel is reported (EIA p. 2.12) to contain
between 0,1 and 0,6 mg Tl per kg d.w. although the permit would
allow 20 mg/kg). The measured thallium outputs with clinker and
exhaust gas are 20 - 40 g/h. Consequently, ca. 95 % of the total
thallium intake must have come via the natural raw materials
(under the assumption that the kiln E has been close to equilibrium
with respect to thallium).
On the basis of the rather poor data presented in the EIA and given
the fact that apparently no controlled mechanism exists for the
removal of thallium from the inner circuit, in cannot be excluded
that several hundred kilograms of thallium (or even more) are emitted
each year during the switch-off phases of the electrofilter.
These filter switch-offs can lead to serious environmental and health
problems due to thallium poisoning in the surroundings (like it
has occurred in the late 1970ies in Lengerich / Germany).
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3.2 Absence of a real "zero measurement" |
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The measurement without Résofuel ("zero measurement") that
should have given a documentation of the kiln´s operation
without use of wastes as secondary fuel and secondary raw material
has been manipulated by feeding at least two waste materials, fly
ash and tyres, into the process during the zero measurement.
Both waste materials have not been analytically characterised in
the EIA study. For fly ash, not even the quantity that is brought
into the process is mentioned. Depending on its source, fly ash
can contain very high contents of heavy metals and also dioxins.
Incineration of tyres significantly raises inputs of zinc and lead
into a cement kiln (FIZ / LAHMEYER, 1993; ITU, 1994) and also causes
between a two-fold and a five-fold increase of dioxin emissions
(WINKLER, 1992).
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3.3 Emission levels of dust, mercury and dioxins |
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In the following paragraphs, we will briefly discuss the emission
levels of dust, mercury and dioxins of CBR Lixhe kiln E because
for these substances we fundamentally disagree with the statements
of the EIA experts from Liège University.
Dust
We disagree with the EIA experts in their opinion that the dust
emission levels of the Lixhe kiln (around 50 mg/Nm3)
are similar to German TA Luft standards.
It is true that the TA Luft emission limit for dust is 50
mg/Nm3. This emission limit, however, must be safely
kept during 100 % of all operating days and must not be exceeded
in 97,5 % of all half hour average values. In practice this means
that the average dust emissions of German cement kilns are somewhere
near 15 or 20 mg/Nm3.
On the basis of a proper "mix calculation", German cement kilns
that apply for a permit for co-incineration of wastes normally receive
a dust emission limit between 35 and 40 mg/Nm3 (dry gas).
(Modern cement kilns in Germany are able to emit less than 5 mg/Nm3,
that is more a factor of ten below the emissions of CBR Lixhe, kiln
E.)
Mercury
In contrast to the opinion of the EIA experts, we find that the
mercury emissions that have been observed during co-incineration
of Résofuel are dramatic.
The mercury (Hg) emissions were measured at 36 µg/Nm3
in the experiment with Résofuel vs. 13,37 µg/Nm3
in the subsequent experiment without Résofuel (EIA, p. 4.22).
However, since the kiln E was not under equilibrium conditions during
these experiments, the Hg recovery rate was only 8,2 % during the
first experiment but 185 % during the second experiment.
These data can only interpreted as a temporary retention phenomenon
in an inner circuit that has been built up during the first experiment
and was unloaded in the second experiment. It has to be suspected
that in routine operation the mercury emissions will be much higher
than 36 µg/Nm3 once that equilibrium conditions between
inputs and outputs are established.
Given the facts that
- Résofuel dosage during the experiment was only 12 % of
total energy demand (vs. 20 % in the applied permit) and
- although Lixhe kiln E was far from equilibrium, the Hg emissions
with Résofuel were already measured at 36 µg/Nm3,
we do not see how the Hg limitations of EU directive 94/67 (0,05
or 0,1 mg/Nm3 for new and old plants, resp.) or TA Luft
(0,2 mg/Nm3 for the sum of Hg + Cd + Tl) can be safely
kept by CBR Lixhe, kiln E during co-incineration of Résofuel.
Organic emissions and dioxins
Stable operating conditions and a high incineration efficiency
cannot be guaranteed during co-incineration of waste. Under these
circumstances, emissions of toxic organics such as polyhalogenated
dioxins and furans, benzene and polycyclic aromatics cannot be effectively
controlled. In contrast to what is stated in the EIA, compliance
with the EU directive 94/67 on waste incineration is highly questionable.
The dioxin emissions both during zero measurements (0,018 ng Eq/Nm3)
and especially during measurement with 12 % waste (0,065 ng Eq/Nm3)
are relatively high when compared to emissions of other cement kilns
(WINTELER & LOHSE, 1994). A "mix calculation" of maximum allowable
dioxin emissions on the basis of EU directive 94/67 would result
in a dioxin emission limit somewhere near 0,05 ng Eq /Nm3
(depending on certain assumptions on analytical detection limits).
This means that dioxin emissions are far too high during co-incineration,
especially given the fact that the dioxin "zero level" has been
artificially raised by co-incineration of tyres while waste equivalent
to only 12 % of total energy demand was fed in the second experiment.
Like with the element thallium, it has to be suspected that significant
amounts of dioxins are retained inside the "inner circuit" of the
pre-heating system. This can lead to highly problematic dioxin emissions
during filter switch-offs.
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4. Summary and Recommendations |
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In the environmental impact assessment that has been performed
by the Centre Environnement of Liège University, we have
identified a number of severe methodological faults and errors.
By re-evaluating the original data as they are presented in the
EIA and the annexes to it, we have arrived at the following conclusions
that differ largely from the conclusions of the EIA experts:
- Methodolocial faults are the only reason why the EIA experts
found no significant variations of emissions that could be assigned
to the co-incineration of Résofuel: since the Lixhe kiln
E was not allowed to attain equilibrium during the two experiments
which were performed shortly after each other, the emission measurements
are not representative for the two operational procedures with
and without Résofuel.
- In routine co-incineration of Résofuel, it is to be expected
that the emissions of heavy metals and potentially dioxins will
be much higher than during cement production without co-incineration
of Résofuel. Also, the product clinker and cement will
carry much higher loads of heavy metals when Résofuel is
used as a secondary fuel.
- The emissions of the critical parameters dust, mercury and dioxins
are much higher at the CBR Lixhe kiln E than the present state
of technology would allow. Compliance with European and German
legislation (EU directive 94/67 and TA Luft) that the EIA experts
have referred to as a reference is either not given or at least
highly questionable.
Based on these conclusions, we recommend the following:
- The CBR Lixhe cement kiln four E should be provided with
a by-pass to remove toxic heavy metals (and potentially dioxins)
from the inner circuit of the pre-heating system.
- The maximum allowed contents of mercury and other heavy metals
in raw materials and wastes should preferably be further restricted.
The Swiss draft (1996) directive on co-incineration of wastes
in cement kilns can be taken as a reference here.
- Better dust filters should be installed as soon as possible
at the Lixhe kiln E.
- Good maintenance of operating conditions will help to minimise
emissions of organic carbon, dioxins and also NOx.
We recommend to investigate the reasons for the rather high level
of dioxin emissions, and to make sure that no dioxin enrichment
occurs in the inner circuit of the pre-heating system.
- Effective measures for minimisation of accidental emissions,
filter switch-offs and cyclone cloggings should be taken.
- An improved mass balance experiment will respect the following
aspects:
- A real "zero measurement" will be performed without any inputs
of waste to the kiln.
- The heavy metal contents of all input materials and fuels
will be well documented and kept at a reasonably low level during
zero measurements.
- The time constants of the cement kiln and its surrounding aggregates
will be properly assessed. Between the beginning of waste input
and the beginning of output measurements in clinker and exhaust
gas, the cement kiln will be allowed to attain equilibrium in
order to obtain meaningful results.
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5. References |
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fAULSTICH, 1996: Behandlungsverfahren für
feste Rückstände aus der Hausmüllverbrennung. - Müllhandbuch Section
7125 (3/96), eds. G. Hösel,, W. Schenkel & H. Schnurer.
FIZ/LAHMEYER, 1993: Umweltverträglichkeitsuntersuchung für das Projekt
"Ofen 11" der Alsen-Breitenburg Zement- und Kalkwerke GmbH. - Forschungsinstitut
der Zementindustrie (Düsseldorf) und Lahmeyer International (Frankfurt).
ITU, 1994: Umweltverträglichkeitsuntersuchung über den Einsatz von
Sekundärbrennstoffen im Zementwerk Rüdersdorf. - Ingenieurgemeinschaft
Technischer Umweltschutz, Berlin.
JOST, D., 1996: Die neue TA Luft. Aktuelle immissionsschutzrechtliche
Anforderungen an den Anlagenbetreiber. - Praxishandbuch, Stand Oktober
1996, Teil 5 Kapitel 3.8.3.1 (p. ).
KIRSCH, J., 1991: Umweltentlastung durch Verwendung von Sekundärbrennstoffen.
- Zement-Kalk-Gips 12, 1991 (p. 605-610).
LOHSE, J., 1996: Abfallbeseitigung in Zement-Drehrohröfen - Erfahrungen
in der BRD.
Vortrag in Opole/Polen am 08.06.96, unveröff. Manuskript (8 pp.).
MVB, 1990: Planfeststellungsantrag Anlage 3.3.14, Anhang 1.3 zum Genehmigungsverfahren
Müllverwertung Borsigstraße, Hamburg.
SPRUNG, 1988: Spurenelemente - Anreicherung und Minderungsmaßnahmen.
- Zement-Kalk-Gips Nr. 5/1988, p. 251-257.
TÜV, 1993: Umweltverträglichkeitsstudie zur Aufbereitung und energetischen
Verwertung von Lackschlämmen der VW Kraftwerk GmbH. Technischer Überwachungsverein
Hannover/Sachsen-Anhalt e.V.
WINKLER, 1992: Emissionen beim Einsatz von Reststoffen in Drehrohröfen
der Zementindustrie. - In: Aus der Tätigkeit der LIS, Essen 1992.
WINTELER, S. & J. LOHSE (1994): Gefährlicher Kreislauf. Der Schadstoffeintrag
in Zementwerke muß verringert werden. - Müllmagazin, Heft 1/1994,
p. 66-70. |
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Annex 1 |
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Tabelle 1: Gegenüberstellung
einiger Alsen-Antragswerte, Forderungen der Biab e.V., Grenzwerte
und gemessenen Betriebswerte des Ofen 11 |
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Element |
with résofuel (29/30-7-93) |
without résofuel (4/5-8-93) |
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Input (g/h) |
Output (g/h) |
Input (g/h) |
Output (g/h) |
Cadmium |
2556
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1100
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1959
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1963
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Mercury |
238
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19,50
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12,25
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22,7
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Thallium |
3341
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- 1)
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4422
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- 1)
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Beryllium |
20,8
|
12,4
|
6,82
|
14,1
|
Arsenic |
1376
|
1192
|
1348
|
1126
|
Cobalt |
3768
|
2812
|
2724
|
2754
|
Nickel |
689,1
|
- 1)
|
4032
|
4565
|
Selenium |
106
|
94
|
133,3
|
212,3
|
Tellurium |
3,16
|
4,08
|
4,29
|
3,84
|
Antimony |
96,3
|
168,3
|
84,9
|
791
|
Lead |
16162
|
2787
|
4814
|
3962
|
Chromium |
9298
|
8100
|
7643
|
8975,7 2)
|
Copper |
8992
|
10085
|
4183
|
5630
|
Manganese |
33456
|
41717
|
27654
|
39095
|
Vanadium |
27795
|
26282
|
25653
|
28140
|
Zinc |
46732
|
61423
|
35149
|
65335
|
Tin |
113
|
445
|
- 1)
|
- 1)
|
|
|
|
|
1) No output given in the EIA
2) corrected by Oekopol on the basis of data given in
Annex 2 of the EIA.All figures are from the EIA, section 4.1.3 Bilans
de matières de l´ unite établi sur les éléments minéraux
(except where noted).
|
|
|
|
|
Annex 2: Graphic explanation of the methodological
faults in the EIA on Lixhe kiln E. |
|
|
|
Figure 1: Measurement with Résofuel
(July 29-30, 1993):
A high dosage of heavy metals was fed on the input side of the kiln.
Exhaust gas and clinker were sampled before equilibirum conditions
were established. A large proportion of heavy metals is therefore
stored inside the inner circuit. |
|
|
|
|
|
|
|
Figure 2: Measurement without Résofuel
(August 4-5, 1993):
A lower dosage of heavy metals is fed on the input side. However,
elevated heavy metal concentrations that were still stored in the
inner circuit are now found in product clinker. Additional emissions
occurred due to accidental filter switch-off. |
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|
|
|
|
|
|
Figure 3: A real "zero measurement" is performed
with no waste inputs, low dosage of heavy metals and at equilibrium
conditions. |
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|
|
|
Contact |
|
|
|
Dirk
Jepsen |
|
|